Modular end milling

Kennametal’s Duo-Lock is a modular system with the performance of a solid carbide end mill.

PHOTO COURTESY OF KENNAMETAL INC.

The Duo-Lock is a coupling for solid carbide end milling applications. The replaceable head design combines a high accuracy in runout and length repeatability with maximum stability, making it a precise and durable interface. With a Duo-Lock wrench the tool change is simplified and can be done in a few seconds.

The Duo-Lock system consists of:

LEFT TO RIGHT: HARVI I TE Ball Nose; Double Cone; Solid ER Collet for Duo-Lock

HARVI I TE & HARVI I TE Ball Nose

  • Twisted cutting edge increases corner stability, enables soft cutting action even at highest ramping angles
  • Asymmetric divided flutes and variable helix enable vibration dampening, unmatched feed rates
  • Relief with AVF-Technology, a precision faceted eccentric relief reduces vibrations and friction
  • Chip gashes within the flutes reduce cutting forces, support efficient chip evacuation

 

Double cone

  • Eliminates presetting processes by providing an axial 0.0004" (10μm) repeatability
  • Length repeatability from insert tip-to-tip within 0.0020" (50μm)
  • Intelligent thread ensures stress level remains below critical values, allowing >25% higher transmittable torque
  • Third contact surface delivers high stiffness and accuracy below 0.0002" (5μm) runout

 

Solid ER collets for Duo-Lock

  • Adapts Duo-Lock modular end mills to CNC lathes
  • Turns CNC lathe machines into multitasking machines by providing access of any Duo-Lock modular end mills to ER driven units
  • Maximize machine flexibility through a range of Duo-Lock modular end mills – from high-performance versatile tools to roughers and finishers, chamfering, and corner rounding tools
  • Short projection from face of collet nut provides rigid toolholding, requires small machine envelope
  • Compatible with all standard ER collet chucks and ER driven units

 

Kennametal Inc.
https://www.kennametal.com

 

April/May 2025
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